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Reasons Why Wear Liners Reduce Efficiency

By Brian Burns


Machines and other parts of equipment wear out when exposed to continuous usage. To confirm that these machines are working efficiently, there is need for proper maintenance. The life of the machinery can also be prolonged through constant maintenance services. Wear liners are used on different parts of a machine to ensure that the parts are protected from weakening.

Lubrication methods have increased with advancements in technology. Though a liner protects the inner parts, it also wears off from different aspects. It is thus crucial to replace this layer frequently to guarantee safety of the important pieces of machinery. These parts can weaken quickly if proper protection is not observed. Consider the following sources of wear in liners.

Friction is produced through sliding of two surfaces adjacent to each other. There are different factors that lead to this kind of friction. They include the type of materials, the speed that these two surfaces are moving at and the temperature in that space. When the level of friction is high, the materials in contact weaken resulting to tear. Friction is known to be a leading cause of wear of different parts of machines.

Particles between two surfaces can also be a leading reason for inefficiency of liners. The particles are produced from the incineration part in this equipment. These particles weaken the liner when the machine is running. It is important to get rid of these particles that destroy the inner part of the lining. This is through frequent cleaning of machines.

In machines that support burning of heavy fuels, corrosion is likely to occur. During combustion, there is production of sulphur. When this content is in a large amount, it leads to production of sulphuric acid in the presence of water or moisture inside the incineration space. Once this acid is formed, there is corrosion that weakens the materials near this place. However, the problem can be avoided by using an alkaline to neutralize the acidity.

Due to the movement of pistons inside, their shiny appearance change. With time a rough surface is formed. This roughness can tear off liners when there is constant movement. This problem comes about when lubrication is not enough between these surfaces. Due to overheating in this sector, the lubricating oil cannot support the purpose. The efficiency is reduced thus the piston cannot be protected.

When there are irregularities between linings and pistons, there is creation of minor marks on the liner surface. These marks resemble those formed through abrasion. The marks are formed when the lubricant oil is not enough between the two surfaces in operation. Tearing occurs on the protection layer and the surface of the piston. Though this may not be destructive, it can affect the machine if not rectified in good time.

The discussed are some of the reason of tear in a liner. To increase the effectiveness of these layers, continuous maintenance is important. Compared to metals inside, these layers have a high exposure to corrosion and friction. It is thus crucial to provide maintenance services constantly.




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